Here are my bookbinding adventures part two. This week I try to turn six issues of mine and my friends’ comic that we published in the late 1990s, Kansas Thunder, into a hardcover book. This is all new to me. I’ve never tried to bind individual comic books into a hard cover before.
The first thing I did was I decided that I needed a sewn binding. I’ve watched a few ways of doing this on YouTube videos and decided that I wasn’t going to punch new holes in the comics. I was going to use the existing staple holes. So I took the staples out of the comics and used waxed thread to replace the staples. It actually did more than replace them.
I put the thread through the eye of the needle and tied it to the eye. I also tied a knot in the other end of the thread and put the thread through the outside of the top hole. I then looped the thread on the inside back through the second hole on staple number one. With the thread back on the outside of the book I drew it along the spine and put it in the top hole of the bottom staple. Then it went through the bottom hole of the bottom staple and to the outside of the spine.
That left the thread running the length of the comic book but that wasn’t enough for me. So I doubled up by putting the thread back through the top hole of the bottom staple and then running it along the inside spine of the book. Then it was back out the second hole of the first staple, back in the top hole, and then back out the second hole to be tied off on the outside.
It reads a little complicated but it’s fairly obvious when you’re actually doing it. It leaves thread in the staple holes and between the two staple. Both inside and outside the comic. It’s sturdy.
They first time I sewed the spine it came out fine but the one thing I changed was how I tied the knots. On my first attempt the knots went on the outside of the comic and I tied one end to the other. This made the knots stand out on the spine too much. The second time I tried tying a knot on one end of the thread big enough to not pass through the hole and then tie off the other end to a piece already there. Around the vertical piece and through the loop it makes. Twice. This second way worked much better.
With six comics done each individual comic was a “Signature” in the binding process. For the first and last comics in the pile I added a piece of thick folded paper around the cover before I bound them with the thread. I bound in the paper so that the front and back cover (of books one and six) were now blank paper. This is the paper I would use to glue the comics to the case.
After I bound the six comics with string I clamped them in my book press with the spines sticking out. I used some flexible book binding glue to glue the spines together. The glue I already had was pretty good but I watched a video which recommended another brand of glue that was even more flexible. I bought that second brand of glue and it worked better.
After the glue dried (I applied a few coats to make sure it held) I took some book binding fabric ( it looks like a net) and glued that to the spine. The fabric was about half an inch wide and the length of the comic. That half an inch was really not enough. The second time I wrapped the fabric around the front and back about an inch each. This worked better.
After the fabric was in place and glued down I also glued some paper to the spine to reenforce it. The paper was about half an inch and flat in the middle with another two inches or so on either side. I glued the whole thing and stuck it to the spine and folded it around the sided too. This gave more strength to the spine.
Next I made the book case (the actual hard cover) with two pieces of cardboard for the front and back plus a half inch wide piece of cardboard for the spine. There is a half an inch of space between the spine and the front and back so the book can bend. So it goes cardboard for the front, half inch gap, half and inch wide piece of cardboard for the spine, half inch gap, cardboard for the back cover. Make sure to take this half an inch gap off the width of the front and back cardboard. The first time I tried I didn’t do this and the book was too wide.
The first (and second) time I tried to make the case I used art printed on a piece of 11×17 inch inkjet glossy paper. I printed the template of where the front, back, and spine go on the back of the paper. I tried to put a piece of clear book cover paper over the art on the front of the inkjet paper but this was tough. It looked good but it was not easy to get the paper in place and with no air bubbles. I could only get one out of two to work. I gave up on this method. I think the thin paper didn’t help.
Finally I decided to go with thicker white paper. I used a piece of mechanical board left over from my 1990s Marvel Bullpen days. It was 15×18 inches but I cut it to 13 by 18 inches to fit it in my printer. I printed the template on the side with the blue lines which left the outside white. This method worked pretty well.
On my third attempt I printed the cover on a slightly thicker piece of paper that was bigger. 13×19 inches rather than 11×17. I was patient and got the clear book cover paper on in one try.
I used book binding glue to attach the cardboard to the paper and also glued the flaps of the folded paper to the inside of the case. I found it easier to pour some of the glue into one of my round watercolor pallets and dip a foam brush in there than to try and squeeze the glue directly onto the cardboard. The glue also dries quickly so you have to work fast.
On one attempt I tried using Mounting Adhesive instead of glue and this worked well except for the flaps that folder over to the inside of the cover. I think the glue kept these small flaps down better than the Mounting Adhesive.
After the case was made I sat the comic in it to check for placement. It seemed to fit (on my second attempt at binding that is).
There was white paper on the front and back of the comics and I glued the front white paper to the case and then the back white paper. It glued down fine but looked terrible. The thin white paper looked warped from the glue. So I glued some thick black paper to the inside front and back covers and that made it look nice.
For the covers of the second attempt that were blank I decided to paste down some art. I discovered that I had some 8.5×11 hologram sticker paper so I decided to use that. It worked well. I left a paper a little small so that it would have a small white border around it. I still have to figure out what to do with the spine. I tried the sticker paper but didn’t like it. We’ll see.
So I ended up with three attempts to make the book case. One was too wide, the second had the blank cover, and the third had the cover with my printed art. This left me with two finished copies. The second one with the new glue is the better one. That’s where it stands so far.



